PRESENTMENT OF THE WORKSHOP
Quality Requirements connected with Weldings
according to EN ISO
3834-2
We confirm the trueness of the given data
Bátonyterenye, on the 26th April 2013
Gábor Szeifert
Managing Director
THE MANUFACTURER
Designation:
Mátrafűtőber Épületgépészeti Kft.
Address: H-3070 Bátonyterenye , Orgona út 1-3
Phone: 36-32-353 766
Fax: 36-32-353-774
E-mail: info@matrafutober.hu
Site: H-3070 Bátonyterenye , Orgona út 1-3
The story of the Company
Foundation of the FŰTŐBER Company: 1967
FŰTŐBER Building Mechanical Engineering Ltd 1992
Privatisation 1997
MÁTRAFŰTŐBER Steelconstructions Ltd 2001
MÁTRAFŰTŐBER Building Mechanical Engineering Ltd 2003
CEO: Gábor Szeifert
Chief of Quality Control Gábor Szikora
Welding Responsible Tamás Jóság
Welding Engineer ( IWE, EWE )
Welding Commissioner József Zsolt Hegyi
Welding Engineer ( IWE, EWE )
Activities
Tank manufacturing
Storage tanks for dangeruos liquids and melts
Pressure tanks
Water tanks
Silos
Heat-exchangers
Manufacturing of metal-chimnies
Manufacturing of building equipments
Ventilating fans
Heating fans
Hot water equipments
Heat exchangers
Manufacturing of Individual Steelconstruktions
Fan casings
Silencers
Waste flue-gas pipes
Industrial furnaces
Personals
Total number of employees: 106
Hereof in organisation and scheduling 21
Number of qualified welders 25
Workshop buildings and premises
Total ground area 70.000 m2
Total workshop area 8.630 m2
Work-hall with lifting capacity 6.000 m2
Total area of store-sites 2.436 m2
Closed and roofed store-rooms 1.236 m2
Loading area with railway-connection and lifting capacity (10 tons) 1.000 m2
Bridge-cranes 5-12 t: 6
Turning cranes 0,5 t 2
Store rooms
Position |
Description |
Surface (m2) |
Height (m) |
Way of Storage |
1. |
Storage-room for
Finished Products |
648 |
6 |
Beton floor |
2. |
Storage-room for
Spare parts |
320 |
4 |
480 m2
shelfsurfaces 160 m2 beton-floor |
3. |
Storage-room for
packing material |
200 |
4 |
300 m2
shelfsurfaces, 100 m2 beton floor |
4. |
Storage-room
for Fuels and Lubricants |
40 |
4 |
Barrel Storage with
1200 liter rescue basin, 15 m2
shelfsurface |
5. |
Storage-room for
gas-bottles |
28 |
4 |
Bottle fixing
devices, on spark untinged floor ( 20m2 ) |
6. |
Strorage in open
air |
1200 |
- |
Beton covered with
storage-racks for steel canes (6 pieces) |
Lifting devices
Position |
Description |
Loadability (kg) |
Lifting height (m) |
Essential measurements |
1. |
Open air crane track with railroad |
10000 |
6.5 |
Lenght: 120 m Span: 22,5 m |
2. |
1 Running crane in workhall |
12500 |
6.5 |
Span: 16,5 m |
3. |
4 Running crane in workhall |
5000 |
6.5 |
Span: 16,5 m |
4. |
2 Turning crane |
500 |
3 |
Console length 5 m |
5. |
1 DEMAG crane |
1000 |
3 |
Runway length: 24 m |
Machinery with importance
Scum-removal , surface- claening
Position |
Description |
Essentials |
1. |
Scattering-wheel anti-scum equipment for sheets and rod-irons before use |
Let through capacity : 2500 mm x 800 mm ; speed: 0.5-1,5 m/min |
2. |
Compressed air blasting workshop |
Ground surface: 18m x 9 m, Height: 5 m With truck-car |
3. |
Back- flow welding- seam cleaner equipment |
|
4. |
Tank insulation workshop with air- ventilation |
Ground surface: ≈ 160 m2, with tank turning equipment, and compressed air strew device |
Machinery for plate-shaping
Position |
Description |
Essentials |
1. |
Plate-edge plane |
Working length: 6000 mm Cutting speed: 14-28 m/ min Max. trimmings section 50 mm |
2. |
Plate-roller |
Working broadness: 3000 mm Working thickness: 16 mm |
3. |
Plate-roller |
Working broadness: 2000 mm Working thickness: 20 mm |
4. |
Plate-roller |
Working broadness: 2000 mm Working thickness: 8 mm |
5. |
Plate-roller |
Working broadness: 2000 mm Working thickness: 5 mm |
6. |
Plate- trimmer |
Working broadness: 2500 mm Working thickness: 16 mm |
7. |
Plate- trimmer |
Working broadness: 2500 mm Working thickness: 4 mm |
8. |
Plate- trimmer |
Working broadness: 2500 mm Working thickness: 3 mm |
9. |
Band-saw machine |
Max. cutting diameter: 400 mm |
10. |
CNC Flame- and plasma cutting machine |
Cutting thickness:
|
11. |
Edge-bending machine |
Working lenght: 2000 mm Press-power: 100 tons |
Special cutting machinery
Position |
Description |
Essentials |
1. |
Carussel turning machines 2 pieces |
Max. diameter: 1400 mm Horizontal rigger weight: 4000 kg |
Welding equipments
Small tank workshop
Position |
Description |
Essentials |
1. |
Shielded gas metal arc welding equipments 15 pieces |
Amperage: 200-500 A |
2. |
Welding rectifier equipments 4 pieces |
Amperage: 200-450 A |
3. |
Welding dynamos |
Amperage: 100-500 A |
4. |
Flux powder welding equipment 1 piece |
Amperage: 300 A |
5. |
All-purpose welding equipments 3 pieces (135,141,111) |
Amperage: 320-400 A |
6. |
Rotator 7 pieces |
Horizontal: 4 pieces Tilting table: 3 pieces |
Hearth water-pocket workshop
Position |
Description |
Essentials |
1. |
Shielded gas metal arc welding equipments 5 pieces |
Amperage: 200-500 A |
2. |
Welding rectifier equipments 2 pieces |
Amperage: 200-500 A |
3. |
AWI Equipment 1 piece |
Amperage: 160 A |
Big Tank Workshop
Position |
Description |
Essentials |
1. |
Shielded gas metal arc welding equipments 9 pieces |
Amperage: 200-500 A |
2. |
Welding rectifier equipment 1 piece |
Amperage: 350 A |
3. |
Welding dynamos 3 pieces |
Amperage: 100-500 A |
4. |
Flux powder welding equipment 2 pieces |
Amperage: 1000 A |
5. |
Manual plasma equipment 1 piece |
Amperage: 100 A |
6. |
Rotator 6 pieces |
Horizontal |
7. |
All-purpose welding equipments 3 pieces (135,141,111) |
Amperage: 320 A |
Air technique workshop
Position |
Description |
Essentials |
1. |
Shielded gas metal arc welding equipments 5 pieces |
Amperage: 200-500 A |
2. |
Welding rectifier equipment 1 pc |
Amperage: 350 A |
3. |
Welding dynamos 4 pieces |
Amperage: 100- 500 A |
4. |
AWI equipment 1 pc |
Amperage: 300 A |
5. |
Rotator 2 pieces |
Tilting table |
6. |
Resistance welding equipments 2 pcs |
Spot-welder 1 pc Line-welder |
7. |
Shielded gas metal arc line-welding equipments 1 pc |
Amperage: 500 A |
Maintenance Workshop
Position |
Decription |
Essentials |
1. |
Welding transformers 2 pcs |
Amperage: 160 A |
Testing- and measuring equipments
Position |
Decription |
Types |
1. |
Impact pendulum 1 pc |
ÜT-1000 |
2. |
Tensile test machine 1 pc |
S10-1 |
3. |
Hardness tester 1 pc |
BM401/A |
4. |
Measure microscope 1 pc |
|
5. |
Ultrasonic detector 1 pc |
Krautkamer USK 7S |
6. |
Ultrasonic testheads 5 pcs |
K4N MWB 70-4E B4F SEB4H DA201 |
7. |
RTG equipment 1 pc |
MXR-201 |
8. |
Adherence tester 1 pc |
ELCOMETER 106 |
9. |
Breakdown-tester 1 pc |
PHD 1-20 |
10. |
Paint thickness gauges 2 pcs |
QUANIX 1500 ELCOMETER 456 |
11. |
Surface profile-tester |
ELCOMETER 223 |
12. |
Temperature- and dew point tester 1 pc |
DEW CHECK |
13. |
Pressure-testers |
0-1 bar, 0-2,5 bar, 0-4 bar, 0-25 bar |
Prepared by: Gábor Szeifert
Managing Director